Oil Refining, Petrochemical, and Process Industries

DTEC Engineering are a UK based specialist resource for advanced automated on-site weld overlay services for the oil refining & petrochemical industries.

Our company objective is to provide a high quality, cost effective, and proactive technical resource, delivering plant lifetime extension solutions through the use of high performance materials applied by automated weld overlay.

DTEC Engineering’s Vclad® weld overlay technology and services provide plant operators with a resource to repair and upgrade critical equipment, reduce downtime, and increase plant availability.

Our associated mechanical services are a resource developed to compliment the needs of the weld overlay activities, and additionally provide a stand alone capability for petrochemical  process plant turnarounds.

We provide bespoke on-site repair solutions for challenging cases comprising of repair feasibility and workshop based repair simulation and validation.

  • Oil refining and petrochemical equipment repair and upgrade
    • Corrosion resistant weld overlay
    • Restoration of base material
    • Corrosion Under Insulation (CUI) repair
    • Insert replacement of vessel shell material
    • Mechanical enabling services to facilitate repairs
  • Equipment repair experience
    • Process columns, vessels, and towers.
    • Separators
    • Reactors
    • Heat Exchanger shells
    • Coke Drums
  • Workshop Engineering and Repair Services
    • Repair and upgrade feasibility assessment
    • Repair simulation and mock-up
    • i.d. and flange face weld overlay of large nozzles and manways
    • Bespoke repair solutions

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Power Generation: Energy from Waste & Energy from Biomass boiler services

We provide outage support for the inspection, maintenance, and application of weld overlay within boilers.

Alloy 625 weld overlay, typically applied to boiler water wall and radiant surfaces to provide high temperature corrosion protection, will in time suffer wear and degradation.

In order to maintain the ongoing protection that weld overlay provides, it is essential to carry out annual condition inspection and repairs where required.

Our weld overlay inspection, maintenance, and application services include;-

  • Outage based inspection and condition reporting of installed weld overlay
  • Repair and maintenance of existing weld overlay
  • Application of manual and automated weld overlay
  • Boiler Outage Services
    • Inspection and condition reporting of installed weld overlay
    • Repair and maintenance of weld overlay
    • Application of manual and automated weld overlay
    • Supply of weld overlaid boiler tubes

 

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